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FURNITURE KNOWLEDGE

Customized furniture - Production process diagram and process analysis

Release time:2024-12-19 Hits:13
1. Determine the style and determine whether the selected furniture is reasonable and achievable in terms of function, craftsmanship, material and cost; 2. Determine the quantity. Determine the final quantity of furniture based on the actual user needs and the spatial layout of the house. 3. Determine the size. Finalize the appropriate size of the furniture based on the size of the house space, usage functions, conventional dimensions of the furniture and furniture style proportions, etc. 4. Determine the materials. Determine the various materials of the furniture according to the customer's needs, style, color, function, effect, and cost. 5. Sign the contract and make payment to protect the legitimate rights and interests of both parties and ensure the orderly advancement of the project. 6. Determine the furniture color palette. The customer's confirmation of the furniture color is also the basis for the factory's production to meet the customer's painting effect. Color also determines the materials used for furniture, because some paint effects and colors are not available on all materials. 7. Drawing CAD drawings allows customers to confirm whether the process details, dimensions and proportions are reasonable; it also serves as a reference for the production department on product materials, structure, craftsmanship and proportions, making it easier to set out production directly according to CAD drawings. 8. Review CAD drawings to see if the dimensions, details, structure, overall proportions, material labeling, etc. of furniture products are reasonable and accurate. 9. Confirm details with customers. Confirm drawings with customers, and reconfirm product positioning, usage functions, painting effects, process details, materials, etc. 10. Order production and coordinate the production cycle, product details, and production requirements with the production department. Including: materials, technology, structure, physical appearance, hardware, stone, etc. (Remarks: The production department needs to have enough time to prepare materials.) 11. Woodworking Layout The woodworking department refers to CAD and color drawings to draw a 1:1 scale sample of the product, and adjusts the unreasonable shape and structure. 12. The cutting materials are divided into two types: solid wood and panel type. It is necessary to check whether the required wood meets the production requirements; for the solid wood part, the sawn wood is processed into parts with accurate dimensions to provide an accurate positioning benchmark for clean material processing; for the panel part, suitable boards are selected according to the size and structure of the furniture and then sawed. 13. Mechanical processing of drilling, milling, and processing of various furniture parts. Gluing of boards and square materials, manufacturing, bending, veneering, pressing and sanding of hollow boards. 14. Trial assembly: Simply assemble the furniture parts according to the structure, and check whether the shape, proportion and structure are reasonable. 15. Mechanical processing of components: Each component is finely processed, and the parts that need to be carved are carved according to the paper and the mechanical gong lines are needed for decorative lines. 16. The wooden body is assembled as a whole and the solid wood part is glued for overall installation and fixation. After the glue is solidified and stable, the auxiliary components are installed and reinforced; the outer frame of the plate part is glued and nailed to fix it. After the glue is dry and solidified and stable, the edges are sealed and stretched. , Installation and debugging of various components of the cabinet door. 17. Sand the base layer to clean the wood surface, smooth and polish the local pits that appear during the processing, to ensure better flatness when painting. 18. Apply putty locally to fill the gaps and nail holes, and then smooth them. 19. Primer Primer plays the role of sealing and filling. 20. The coating surface of full putty is larger and the whole surface is covered with putty, which makes the base layer smoother and ensures better flatness when painting. 21. Polish and polish the surface to make it smoother. 22. Color correction: There are color differences in different parts of natural wood. Through color correction, the overall color of the furniture can be made more consistent. 23. The second coat of primer further improves the sealing and leveling effect and increases the adhesion of the topcoat. 24. Grind and smooth the surface. The smoothness of the surface ensures the smooth effect of the topcoat. 25. The topcoat increases hardness, decorative properties, and protects the primer. 26. Dry the topcoat to solidify and dry completely. 27. The second coat of topcoat strengthens the paint film thickness and paint surface hardness. 28. Three coats of topcoat will once again strengthen the thickness of the paint film and the hardness of the paint surface, and then proceed to other processes after it is completely cured and dry. 29. Software processing of furniture mainly made of sponge and fabric. 30. Install the rubber band and install the spring to play a supporting role and increase comfort and breathability. 31. The base cloth plays a supporting and smoothing role. 32. Paste the cotton and use sponge glue to fix the sponge to the main frame. 33. Fabric lofting, cutting, sewing, bonding, releasing pattern according to the shape after pasting, cutting fabric and mechanical sewing. Fix the fabric on the main frame according to the buckling process. 34. Sewing sofa cushions and sewing sofa covers are divided into two types: removable and non-detachable according to the released paper patterns. 35. The back cover seals the bottom for aesthetics and protection. 36. Installation of furniture as a whole, including: installation of hardware, guide rails, hinges, handles, glass, marble and other auxiliary accessories. 37. Clean the finished product. Clean the dust, wipe off the glue, cut off the soft-coated threads, and repair the paint color. 38. Accept the finished product, check the details of the finished product, take photos and keep them for filing. 39. Packaging Customized furniture is generally packaged in the form of shake packs. The inner layer is packed with thin and thick double layers of pearl cotton to protect the corners, and the outer layer is packed with tiled paper and fixed with sealing tape. In addition, the outer layer of fragile furniture such as marble and glass needs to be protected by wooden packaging boxes. 40. Shipping.

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